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Planned Weld Meters
1,013.3 m
4,400 pcs planned
Actual Weld Meters
681.6 m
67.2%
Total Downtime
783 min
Rejects: 0 pcs
Actual Qty
3,721
84.6% by pieces

Plan vs Actual Weld Meters by Robot

OEE by Robot

Production Detail

RobotShiftPart Plan (m)Actual (m)Achievement Qty PlanQty Actual RejectsDT (min)DT CategoryReason
Robot 1 Day Shift Seat Belt Bkt 48.0 45.9 93.8% 1,200 1,148
Robot 1 Day Shift KSRTC 2st Br Patti 45.0 54.0 120% 100 120
Robot 1 Night Shift Seat Belt Bkt 60.0 59.0 98.3% 1,500 1,476
Robot 1 Night Shift KSRTC 2st Br Patti 67.5 58.5 86.6% 150 130
Robot 2 Day Shift Slim Leg Lh 83.6 64.6 77.1% 220 170 30 No Material Bending tube short
Robot 2 Night Shift Slim Leg Lh 83.6 0.0 0% 220 0 633 Operator Not Available Operator Not Available
Robot 3 Day Shift PB Bkt Front 97.5 94.3 96.9% 150 145
Robot 3 Day Shift PB Bkt Rear 37.5 36.3 97.3% 150 145
Robot 3 Night Shift Tnstc 2St Sb Frame 55.0 34.1 61.8% 50 31 60 Other Material setting
Robot 5 Day Shift GSRTC Lh Leg 2x2 99.0 85.8 85.9% 150 130
Robot 5 Night Shift GSRTC Lh Leg 3x2 99.0 59.4 59.6% 150 90
Robot 6 Day Shift GSRTC Rh Leg 2x2 52.8 44.9 84.6% 80 68 60 Operator Not Available
Robot 6 Day Shift GSRTC Rh leg 3x2 52.8 44.9 84.6% 80 68
Robot 6 Night Shift GSRTC Rh Leg 2x2 66.0 0.0 0% 100 0
Robot 6 Night Shift GSRTC Rh leg 3x2 66.0 0% 100 0
TOTAL 1,013.3 681.6 67.2% 4,400 3,721 783

Part-wise Breakdown

PartJob CodePlan QtyActual QtyAchievementWeld Meters (m)
Seat Belt Bkt JOB-013 2,700 2,624 97.2% 105.0
KSRTC 2st Br Patti JOB-004 250 250 100% 112.5
Slim Leg Lh JOB-016 440 170 38.6% 64.6
PB Bkt Rear JOB-011 150 145 96.7% 36.3
PB Bkt Front JOB-010 150 145 96.7% 94.3
GSRTC Lh Leg 2x2 JOB-002 150 130 86.7% 85.8
GSRTC Lh Leg 3x2 150 90 60% 59.4
GSRTC Rh Leg 2x2 JOB-003 180 68 37.8% 44.9
GSRTC Rh leg 3x2 180 68 37.8% 44.9
Tnstc 2St Sb Frame 50 31 62% 34.1

OEE Summary by Robot

Performance uses plan/actual if no cycle time set in Parts master
RobotPlanned (min)Run Time (min) AvailabilityPerformanceQualityOEE Actual QtyRejects
Robot 1 1,266 1,266 100% 100% 100% 100% 2,874
Robot 2 1,266 603 47.6% 79.9% 100% 38% 170
Robot 3 1,266 1,206 95.3% 74.7% 100% 71.1% 321
Robot 4 No Plan 0% 0% 0% 0%
Robot 5 1,266 1,266 100% 57.9% 100% 57.9% 220
Robot 6 1,266 1,206 95.3% 37.6% 100% 35.8% 136
Robot 7 No Plan 0% 0% 0% 0%
Robot 8 No Plan 0% 0% 0% 0%

OEE at a Glance — Dept. Average

5 robots with data
54.8% Availability
43.8% Performance
62.5% Quality
37.9% OEE

Robot Arc / Movement Time

From robot counter
RobotArc Time (min)Movement Time (min)Notes
Robot 1 136.0 min 624.4 min
Robot 3 212.7 min 653.4 min
Robot 5 99.2 min 633.3 min
Robot 6 108.2 min 483.2 min