Arc Optimizer
Rank parts by arc efficiency to maximise welding time per shift.
Best Arc Efficiency
62.9%
Slim 2st Back
Max Arc Time / Shift
396.7 min
for Slim 2st Back
Best Capacity / Shift
136 pcs
for Slim 2st Back
Parts Ranked by Arc Efficiency
| # | Part | Job Code | Cycle Time (s) | Load (s) | Arc (s) | Unload (s) | Arc Efficiency | Capacity / Shift | Arc Time / Shift |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Slim 2st Back | JOB-015 | 278.0 | 65.0 | 175.0 | 38.0 |
62.9%
|
136 pcs | 396.7 min (63% of shift) |
| 2 | Pb leg LH | — | 235.0 | 65.0 | 145.0 | 25.0 |
61.7%
|
161 pcs | 389.1 min (61% of shift) |
| 3 | GSRTC Lh Leg 2x2 | JOB-002 | 200.0 | 55.0 | 110.0 | 35.0 |
55%
|
189 pcs | 346.5 min (55% of shift) |
| 4 | GSRTC Lh Leg 3x2 | — | 200.0 | 55.0 | 110.0 | 35.0 |
55%
|
189 pcs | 346.5 min (55% of shift) |
| 5 | GSRTC Rh Leg 2x2 | JOB-003 | 200.0 | 55.0 | 110.0 | 35.0 |
55%
|
189 pcs | 346.5 min (55% of shift) |
| 6 | GSRTC Rh leg 3x2 | — | 200.0 | 55.0 | 110.0 | 35.0 |
55%
|
189 pcs | 346.5 min (55% of shift) |
| 7 | Tnstc 2St Sb Frame | — | 480.0 | 185.0 | 260.0 | 35.0 |
54.2%
|
79 pcs | 342.3 min (54% of shift) |
| 8 | Low Back Lh | JOB-006 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 9 | Low Back Rh | JOB-007 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 10 | Oyster Leg Lh | JOB-008 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 11 | Oyster Leg Rh | JOB-009 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 12 | Slim Leg Lh | JOB-016 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 13 | Slim Leg Rh | JOB-018 | 170.0 | 55.0 | 90.0 | 25.0 |
52.9%
|
223 pcs | 334.5 min (53% of shift) |
| 14 | PB Bkt Rear | JOB-011 | 76.0 | 24.0 | 40.0 | 12.0 |
52.6%
|
499 pcs | 332.7 min (53% of shift) |
| 15 | KSRTC 3st Br Patti | JOB-005 | 191.0 | 65.0 | 98.0 | 28.0 |
51.3%
|
198 pcs | 323.4 min (51% of shift) |
| 16 | KSRTC 2st Br Patti | JOB-004 | 187.0 | 68.0 | 95.0 | 24.0 |
50.8%
|
203 pcs | 321.4 min (51% of shift) |
| 17 | PB Bkt Front | JOB-010 | 194.0 | 74.0 | 98.0 | 22.0 |
50.5%
|
195 pcs | 318.5 min (50% of shift) |
| 18 | Tnstc Leg Lh | JOB-019 | 232.0 | 98.0 | 115.0 | 19.0 |
49.6%
|
163 pcs | 312.4 min (49% of shift) |
| 19 | Tnstc Leg Rh | JOB-020 | 232.0 | 98.0 | 115.0 | 19.0 |
49.6%
|
163 pcs | 312.4 min (49% of shift) |
| 20 | PB SB Assly | JOB-012 | 555.0 | 210.0 | 275.0 | 70.0 |
49.5%
|
68 pcs | 311.7 min (49% of shift) |
| 21 | Seat Belt Bkt | JOB-013 | 19.0 | 7.0 | 9.0 | 3.0 |
47.4%
|
1,998 pcs | 299.7 min (47% of shift) |
| 22 | Side Gusset | JOB-014 | 18.0 | 7.0 | 8.0 | 3.0 |
44.4%
|
2,110 pcs | 281.3 min (44% of shift) |
| 23 | Slim 2s Seatbase TC | JOB-001 | 420.0 | 210.0 | 185.0 | 25.0 |
44%
|
90 pcs | 277.5 min (44% of shift) |
How Arc Efficiency is Calculated
Arc Efficiency % = Arc Time (s) ÷ Cycle Time (s) × 100
Parts with higher arc efficiency deliver more welding per unit time — ideal for maximising robot utilisation.
Arc Time / Shift = Capacity × Arc Time (s) ÷ 60 — total minutes the robot is actually welding during the shift.
Set arc time and cycle time breakdowns in Parts Master.
Arc Efficiency % = Arc Time (s) ÷ Cycle Time (s) × 100
Parts with higher arc efficiency deliver more welding per unit time — ideal for maximising robot utilisation.
Arc Time / Shift = Capacity × Arc Time (s) ÷ 60 — total minutes the robot is actually welding during the shift.
Set arc time and cycle time breakdowns in Parts Master.